Induction Heater Melting Furnace 5t 5000kg 3500kw Small Scrap Metal Melting Machine

US$1,000.00
1-14 Pieces
US$200,000.00
15+ Pieces
Port:
Tianjin, China
Production Capacity:
1000/Year
Payment Terms:
L/C, T/T, D/P, Western Union, Paypal, Money Gram

Last Login Date:

Nov 16, 2023

Business Type:

Manufacturer/Factory, Trading Company

Main Products:

Induction Furnace, Melting Furnace, Induction Heater

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Product Description

Company Info

Basic Info.

Model NO.
BD St 5000KG/3500KW
Casting Method
Special Casting
Casting Form Material
Sand
Casting Metal
Cast Steel
Casting Form Usage Count
Permanent
Surface Treatment
Electroplating
Surface Roughness
Ra0.4
Coating
Zinc oxide
Machining Tolerance
+/-0.01mm
Standard
AISI
Certification
CE, ISO 9001:2000
Tilting Device
Hydraulic Station
Start up Sucess Rate
100%
Heating Element
Induction Coil
Melting Time
30-60 Minutes
Working Temperature
1500-1550 Degrees
Power Consumption
400-450kwh/T(Copper)
Input Voltage
380V-950V
Melting Crucible
Refractory Material
Furnace Type
Steel Shell Furnace
Usage
Sand Casting
Auxiliary Equipment
Cooling Tower, Refractory Material
Warranty
3 Years
Contruction Drawing
Yes
After-Sales Service Provided
Field Installation, Commissioning and Training, Fi
Trademark
BODA
Transport Package
Wooden Package
Specification
non-standard
Origin
Shaanxi of China
HS Code
85143000

Product Description

 

Electric Induction Furnace for Steel/Iron/Stainless Steel/Copper/Aluminum Alloy Melting
Our KGS series thyristor frequency-converters, GW series medium frequency coreless induction melting furnaces, GTR series medium frequency induction heating furnaces had been awarded "Xi An Branded Products" by Xi'An People Government.  Among all induction furnace manufacturers in Xi'An, we are the only manufacturer showered with this honor. Our products are manufactured under the ISO 9000 Guidelines, and have been awarded with six patent rights.

The KGPS series thyristor frequency-converters exhibit the following characteristics:

1.
All purchased components are selected from the best of well known manufacturers.  Main bus-bars are made from tinned T2 copper.


2.The capacitors used are manufactured in-house, only fresh high-silicon cold-rolled electrical steel plates are used.

3.Frequency converter employs uniform sweeping type zero voltage starter circuit.
 
 
Product Parameters
Furnace Model MaterialsCapacityPowerFrequencyTemperatureMelting TimeMelting PowerMelting Efficiency
KgkWHzCminkWh/tt/h
BD Fe 500KG/350KWCast Iron500 350 1,0001,500505500.6
BD Fe 1000KG/750KWCast Iron1,000 750 7001,500455301.33
BD Fe 1500KG/1200KWCast Iron1,500 1,200 7001,500455272
BD Fe 2000KG/1500KWCast Iron2,000 1,500 7001,500435202.79
BD Fe 3000KG/2200KWCast Iron3,000 2,200 3001,500445134.09
BD Fe 4000KG/3000KWCast Iron4,000 3,000 3001,500435115.58
BD Fe 5000KG/3500KWCast Iron5,000 3,500 3001,500465106.52
BD Fe 6000KG/3500KWCast Iron6,000 3,500 3001,500555136.55
BD Fe 6000KG/4500KWCast Iron6,000 4,500 3001,500425088.57
BD Fe 8000KG/5000KWCast Iron8,000 5,000 2001,500515099.41
BD Fe 10000KG/6000KWCast Iron10,000 6,000 2001,5005350811.32
BD Fe 12000KG/6000KWCast Iron12,000 6,000 2001,5006249711.61
BD Fe 15000KG/6000KWCast Iron15,000 6,000 2001,5007749811.69
BD Fe 15000KG/8000KWCast Iron15,000 8,000 2001,5005749415.79
Melting performance parameters for steel
BD St 1000KG/750KWCast Steel1,000 7503001,650485811.25 
BD St 1500KG/1100KWCast Steel1,500 1,1003001,650485661.88 
BD St 2000KG/1500KWCast Steel2,000 1,5003001,650465562.61 
BD St 3000KG/2200KWCast Steel3,000 2,2003001,650465473.91 
BD St 4000KG/2700KWCast Steel4,000 2,7003001,650505444.80 
BD St 5000KG/3500KWCast Steel5,000 3,5003001,650485396.25 
Melting performance parameters for aluminum alloy
BD AI 1000KG/750KWCast Aluminium1,000 750700700465761.30 
BD Al 1500KG/1100KWCast Aluminium1,500 1,100700700475691.91 
BD AI 2000KG/1500KWCast Aluminium2,000 1,500700700465452.61 
BD Al 2000KG/1800KWCast Aluminium2,000 1,800700700385413.16 
BD Al 3000KG/1800KWCast Aluminium3,000 1,800700700575473.16 
BD Al 5000KG/2700KWCast Aluminium5,000 2,700700700635434.76 
BD Al 5000KG/3000KWCast Aluminium5,000 3,000700700565405.36 
Melting performance parameters for copper alloy
BD Cu 1000KG/750KWCast Copper1,000 7505001,200313701.94 
BD Cu 1500KG/750KWCast Copper1,500 7505001,200473731.91 
BD Cu 1500KG/1100KWCast Copper1,500 1,2005001,200313632.90 
BD Cu 2000KG/1500KWCast Copper2,000 1,5005001,200303584.00 
BD Cu 3000KG/1800KWCast Copper3,000 1,8005001,200383574.74 
BD Cu 5000KG/2700KWCast Copper5,000 2,7005001,200423557.14 
BD Cu 5000KG/3000KWCast Copper5,000 3,0005001,200373548.11 
 
Product Description

Boda's designed and manufactured melting furnaces have the following features:

1.  Induction heaters are manufactured from hot-rolled cold-drawn T2 copper tubes..
2. Induction coils utilize multi-layer insulation, careful manual application of the insulating strips guarantees the best quality product.
3.  The furnace body employs external steel casing construction for high strength, rigidity and durability.
4.  Hydraulic system employs quality products from Shanxi-Yuci Hydraulic Components Factory.
5.  Furnace and frequency-converter are ideally matched for best melting efficiency with energy saving.

 Other unique characteristics and advantages of our products are:
1.  With eighteen years experience in the research, design and production of medium frequency induction heating system, our products are built from the best tested design concept, ensuring logical coupling of all parameters and design experiences.
2.  We use high quality raw materials, critical parts and components are imported products or from local Joint Ventured manufacturers, skilled and tight quality control help guarantee the quality of our products.
4.  Low system energy consumption and failure rate, long life, ease of operation and maintenance coupled with low operational cost and the best equipment-performance rating makes the purchase of our products the best investment return project for the end user.
5.  Our sales and service personals are courteous and professional. Prompt,caring and attentive services is what you get when you buy Boda's equipment.  We adhere to our motto "We shall be friend forever once we hold hands", and work whole heartedly for the customers.  


Customer Case:

Proposal for Medium Frequency Coreless Induction Melting Furnace

PART 1
Equipment supplied :

 

Hydraulic Tilting, Steel Body Medium Frequency Coreless Induction Melting Furnace 
ItemQtyDescriptionRemark
11setThyristor MF Converter(with circuit breaker)Supply energy
21setCapacitors CabinetPower compensation
32setGW-1t Steel Body Melting Furnace (with housing, magnetic yoke, inductor, hydraulic cylinder, water distributor group)Metal melting
42setHydraulic stationFurnace tilting power
52unitsCruciblesInsulation ramming
62setWater-cooled electrical cableConnecting capacitor cabinet to furnace body
71setAluminum core MF cableConnecting frequency converter and capacitor cabinet
81setControl System PLC(with screen)depict in one part the consumption of KW, Hz, A and V
91setSpares Free
101setProduct manual and related drawings Free

PART 2
Specification Table:

 

ModelKGPS-3500/0.3
Frequency-converter rated output power (kW)3500
Rated frequency(Hz)1000
Input Voltage (Secondary voltage of Transformer) 660
MF voltage(V)1200
Electrical Cabinet external dimension2400×900×2000
Furnace constructionSteel casing, hydraulic tilting furnace
Suitable melting materialIron/steel
Heating temperature(ºC)  1450
Power consumption (kWh/ton)539
System's water usage (t/h) 6.25

PART 3
EQUIPMENT DESCRIPTIONS:

GW-1.0t-750/0.5 Hydraulic Tilting, Steel Casing MF Coreless Induction Melting Furnace
The Medium Frequency Induction Furnace is powered by one set Thyristor Medium Frequency-converter, with compensation by a set of Capacitor Cabinet.  Two sets of Melting Furnaces are to be installed, so that during operation, one set is used for melting while the other remains on standby; switching over of the two furnaces is done via electrical cable switching. Furnaces Tilting mechanism employs hydraulic tilting method which provide stable operation. Connection between frequency-converter and capacity cabinet utilizes medium frequency cablings, while that between capacitor cabinets and furnace body utilizing water-cooled electrical cables.  Two sets of crucibles mould are supplied for initial refractory ramming.

Introduction of External Steel Casing MF Induction Melting Furnace

Furnace Rack: Furnace rack composes moving part and fixed part. Mobile part of the rack is used for installing induction coil and magnetic yoke. The rack is constructed from welded steel sections and plates, it employs frame construction to facilitate servicing and releasing heat. Furnace cover is on top of the mobile rack, it is opened and closed manually. There is an inspection hole on top of the cover. Fixed rack is mounted onto the floor foundation so as to take up the load of the mobile rack.  There are tilt-able rotating shaft and retractable connector on top of the fixed rack so that the mobile rack can rotate 95°forward when worked on by the hydraulic cylinder of the rotating furnace.
Manufacturing techniques of Induction Coil: Only tempered T2 square oxygen-free copper tubes are used. Extension connector is not allowed, coiled inductor must be acid cleansed, detergent wash, baked dry, paint soaked, thoroughly dried to complete the first phase of manufacturing. The complete coil is tested for hydraulic leakage at 1.5 times the normal water pressure (5MPa) for 5 minutes to ensure leak free prior to assembly. Copper tube cooling water coils are installed on top and bottom of the induction coil to prolong the lifespan of the insulation so that the insulation material is axially heated uniformly.
We set up rigid technical requirement on the manufacturing of induction coils: the following sequence must be adhered to; CoilingCorrectionAcid CleansingPurifyingPaint SoakingLamination of mica strips(manually) →Coiling with silica strips(manually) →Paint soakedDetergent wahsedBaked dryAir dry etc. The complete coil is tested for hydraulic leakage under 1.5 times the normal water pressure (5MPa) for 5 minutes to ensure leak free prior to assembly.

Magnetic Yoke: High magnetic conduction cold rolled silicon steel plate are used for manufacturing. The yoke employs shape conformation structure, its inner curved surface curvature should follow the shape of the external curvature so that the magnetic yoke can stick closely onto the exterior of the induction coil. This helps in  maximizing the restraint on the spread of external magnetic field as well as within the induction coil in order to reduce the external magnetic path's resistance.
 

Detailed Photos

The Electric Machinery

Melting Furnace Application Scenario
 
The Parts:

Packaging & Shipping

Small indution melting furnace will be packed by standard plywood case for exporting ;Suppose your order is of big valumn or 1pc furnace with large capacity, the products will be delivered by 20GP or 40GP container. Top open container is optional as well.

After Sales Service

On-site Factory Calibration, Test Run, Customer's site Hot Run Calibration and Necessary Operation Training

The equipment installation and calibration shall be instructed by the supplier's personals at the buyer site. If the buyer's factory is outside China, the equipment supplier's engineers/personals cost of traveling, transport, lodging, food and living compensation shall be the buyer's responsibility.
Acceptance of equipment shall be initiated by the supplier and acknowledged by the buyer to be carried out at the production line in accordance with the Acceptance Guidelines: Once the requirement stipulated in the Acceptance Guidelines met the technical condition and the relevant national standard, both sides shall accept and sign the Acceptance Letter.
The supplier shall provide training for the buyer's maintenance personal (those with professional basics), and make sure the personals can operate and maintain the equipment.
NOTE: The equipment description above provides general information. The required equipment performance characteristic shall be based on the final details agreed specifically in the signed contract.

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